Our house is 2x6 walls with good insulation. Normally run the AAC at a minimum and regulate the tubes at medium or closed down at night. It will run you out of the 900sqft. down stairs. I run the mnual fan on our HVAC sytem as we have two returns within 20 feet of the stove. I have closed one return off upstairs to try and suck in more air downstairs (near stove) and am considering closing off another upstairs while heating in winter. I will probably be selling this stove.I just really like the cat stoves after watching dad’s for 40 years.
this sounds like your levels are well insulated from each other.
I don't think you will gain anything with a Cat stove unless your plan is to go to a much smaller stove and move the heat better, the Quadrafire burns clean as a cat but without the cat and cat maintenance.
a vent to the upstairs if you have a place you could get from the main room downstairs near the fire to the upstairs and put a grate on it. it might be your house is too well zoned with no good ways to move the heat around
I am heating a much less well insulated house in a colder climate with a smaller stove
but being that would heat was what the house was designed around with vents places through the floor the heat can get around it works.
it sounds like you have a great exterior envelope but that it might also be dividing your floors up with no way to get good convection and let the heat rise upstairs.
cutting a vent might save you a bunch of money on a stove.